2012年1月28日土曜日

S4Rsのトルク一覧表見っけた!

只今、オーリンズサスのセット真っ最中ですが、やはり締め付けトルクの情報が欲しいため、ネットで色々調べていたら見つけました。

http://www.ducatimonsterforum.org/index.php?topic=373.0

takkaさんに教えていただいた「s4rs torqe settings」で検索したところ、以前同じように探した時は見つからなかったのですが、今回はヒットしました。

このサイトに記載してあるトルクをドカティモンスターメンテナンス&カスタムマニュアルという本に記載のあるトルクと照合したところ、ほぼ同数値が記載してあるので、たぶん信用できると思います。

こういうサイトの書き込みは、突然消されることがあるので、とりあえずコピペしておきましょう。
参考にされる場合は自己責任でお願いします。

因みに、今回のオーバーホールに際して、トルク管理が必要なこともあって、トルクレンチとフロントのアクスルナット用のソケットレンチ28mmを購入しました。

トルクレンチの小さいほうは随分前に購入したもので、8Nm-25Nmが計測できるのですが、フロントのアクスルシャフトのナットは63Nmの締め付けトルクになっているので、19Nm-110Nmを購入しました。


しかし、下表を見たら、リヤホイールのナットは156Nmと176Nmの締め付けトルクになっているので、購入したトルクレンチでは管理できない(泣)
失敗した~

よろしければ、ポチッとお願いします。
にほんブログ村 バイクブログ ドゥカティへ
にほんブログ村

torque settings for 07 S4RS:

- Torque settings -

-Frame torque settings Part Thread (mm) Nm ±10% Tolerance Notes
Front sprocket
Front sprocket retaining nut M25x1.5 186 * GREASE B
Front sprocket cover bolt M6x1 6
Drive chain slider retaining screw M6x1 6

-Lights and reflectors
Headlight retaining bolt M8x1.25 12
Bolt securing headlight support to subframe on silent block 4
Tail light unit nuts M6x1 6
Number plate light nuts M5x0.8 2.5
Reflector nut M4x0.7 2
Cable guide to headlamp mount retaining screw M6x1 9
Turn signal retaining bolts M6x1 6
Headlight support retaining bolt M6x1 10
Headlight reflector retaining bolt M4x0.7 2.3

-Instruments
Fasteners securing silent block mountings for instrument panel M5x0.8 4
Bolts securing instrument panel to silent blocks M5x0.8 5
Air temperature/pressure sensor retaining bolt M6x1 6

-Front Fork
Top yoke central retaining bolt M8x1.25 23 * GREASE B
Top yoke bolts M8x1.25 22 * GREASE B
Bottom yoke clamp bolt M8x1.25 20 * GREASE B In the sequence 1-2-1
Front axle clamp bolt M8x1.25 20 * GREASE B Sequence 1-2-1
Steering limit lock nut M8x1.25 18 LOCK 2 (apply Loctite to nut thread only)
Steering stem nut M35x1 30 * GREASE B
Fork splashguard retaining bolt M5x0.8 5.5 LOCK 2

-Electrical System
Relay bracket bolt M5x0.8 1
RH/LH handlebar switch bolt M5x0.8 3.5
Keyswitch cover cap nut M6x1 7
Keyswitch screw M6x1 * Tighten down the screw head until it fails LOCK 2
Battery terminal bolt M6x1 6
Starter motor nut M6x1 5
Nut securing cable to starter relay M6x1 4
Speed sensor retaining bolt M6x1 10
Bolt fastening regulator to oil breather tank and frame M6x1 6
Bolt securing regulator to oil breather tank M6x1 6
Bolt securing battery support to silent-block mountings M6x1 6
Bolt securing battery support to cylinder head M6x1 10
ECU retaining bolt M6x1 13
Bolt securing earth cable to engine M6x1 10
Horn bracket retaining screws M6x1 10 LOCK 2
Horn retaining screw M8x1.25 25 LOCK 2
Immobilizer antenna Mounted on assembly line between antenna and Lock 11 switch cover

-Front brake
Front brake caliper bolt M10x1.25 43 * GREASE B
Front brake master cylinder bolt M6x1 9 Sequence 1(UP)-2-1
Rear brake bleeder fitting to caliper M10x1 7
Front/rear brake hose fitting M10x1 20
Gearchange lever and brake pivot bolt M8x1.25 24 LOCK 2

-Rear brake
Rear brake caliper bolt M8x1.25 25 * GREASE B
Front/rear brake hose fitting M10x1 20
Rear brake master cylinder bolt M6x1 10
Rear brake reservoir retaining bolt M6x1 2

-Swingarm
Swingarm pivot shaft bolt M8x1.25 18 * GREASE B
Chain tensioner eccentric screw M12x1.25 33 * GREASE B Sequence 1-2-1
Bolt securing rear brake hose guide and speed sensor to swingarm M5x0.8 2.5
Front and rear chain-guard retaining screw M6x1 6
Caliper mounting bracket pin M12x1.25 33 * LOCK 8
Handlebars - Clutch control
Handlebar top clamp bolt M8x1.25 20 * GREASE B In the sequence 1-2-1
Clutch master cylinder bolt M6x1 9 Sequence 1(UP)-2-1
Clutch hose connector M10x1 20
Clutch bleed valve M6x1 4
Clutch cylinder retaining screw M6x1 10
Throttle twistgrip retaining bolt M6x1 10
Throttle twistgrip cover retaining bolt M4x0.7 1.8
Counterweight bolt M6x1 9

-Rear shock absorber
Shock absorber top bolt M10x1.25 45 * GREASE B
Shock absorber bottom bolt M10x1.25 45 * GREASE B
Suspension linkage upper bolt M10x1.25 45 * GREASE B
Nut securing suspension rocker arm to frame M12x1.5 75 * GREASE B
Nuts securing end fittings to tie-rod M12x1.5 36 *
Front and Rear Mudguards
Front mudguard retaining bolt M6x1 3 LOCK 2
Number plate holder bolt M6x1 5.5
Bolt securing splashguard to underseat M6x1 1.8
Nut securing number plate holder to splashguard M6x1 1.9

-Footrests and Levers
Gearchange lever and brake pivot bolt M8x1.25 24 LOCK 2
Gearchange lever retaining bolt M6x1 10 LOCK 1
Bolt securing gearchange linkage pivot to gearchange lever M6x1 10
Bolts securing front footrest bracket to engine M10x1.5 36
Bolts securing front footrest brackets to swingarm pivot shaft M12x1.5 55 * GREASE B
Bolts securing rear footrest brackets to frame M8x1.25 24 LOCK 2
Bolt securing heel guard to footrest bracket M5x0.8 5 LOCK 2

-Front and Rear Wheels
Front wheel nut M25x1.25 63 * GREASE B
LH rear wheel nut M33x1.5 156 * GREASE B
RH rear wheel nut M38x1.5 176 * GREASE B
Front and rear brake disc retaining bolt M8x1.25 25 * LOCK 2
Rear sprocket nut M10x1.25 48 * LOCK 2
Bolts securing driving pins M6x1 11 * LOCK 2

-Fuel tank
Fuel hose clamp 1.5
Tank filler cap screw M5x0.8 6
Tank hinge bracket retaining screw M6x1 10
Fuel tank rubber mounting retaining screw M6x1 10

-Exhaust system
Exhaust pipe clamp retaining bolt M8x1.25 19
Special bolt securing exhaust manifolds to crankcase M12x1.5 25 LOCK 1
Bolt securing exhaust pipes to crankcase M6X1 9
Fasteners securing 1/8” gas stainless steel plugs to exhaust pipes M10x1.25 25
Bolt securing silencer to frame M8x1.25 24
Bolt securing heat shield to silencer M6x1 10 LOCK 2
Bolt securing heat shield to exhaust M5x0.8 2.4 LOCK 2
Nuts securing exhaust pipes to horizontal and vertical cylinder heads M6x1 10
Lambda probe fastener M8x1.5 45

-Seat
Seat lock nut M22x1.5 1 LOCK 3
Seat lock support retaining screw M5x0.8 6
Seat cover support retaining screw M5x0.8 3
Seat slide screw M5x0.8 6 LOCK 2
Bolt securing seat cover and storage compartment cover to seat M6x1 2
Seat lock screw M5x0.8 6

-Intake Oil Breather
Fastener securing air box stud bolt to air box M6x1 6
Fastener securing air box stud to dowel M6x1 4
Fastener securing screw to front of air box M6x1 10
Oil breather valve hose clamp M7x2 1.2
Oil breather tank hose clamp M7x2 2
Bolt securing oil breather tank to frame M6x1 6
Screws securing springs to intake funnels M5x0.8 3
EVAP system canister filter
Throttle body clamp M4x0.7 1
Restricter plate retaining screw for power restricted model M5x0.8 4.8 LOCK 1
Bolt securing canister support to engine M6x1 10
Canister clamp retaining screw 1.7

-Fairings
Side panel retaining bolt M5x0.8 0.8
Bolt securing headlight shell to mounting bracket M6x1 8

-Sidestand
Sidestand bracket bolt M10x1.5 36 LOCK 5
Sidestand sensor cable clamp bolt M6x1 10
Sidestand pivot bolt nut M8x1.25 24
Stand sensor bolt M6x1 10

-Frame
Nut for engine-frame bolt M12x1.5 60 * GREASE B
Screw securing hose guide to starter motor screw M6x1 9
Oil cooler
Oil cooler retaining bolt M6x1 9
Oil pipe union on cooler with TWIN SEAL O-ring M16x1.5 25 * Lubricate with engine oil (Shell Advance Ultra 4)
Oil pipe union on crankcase with Twin Seal O-ring M16x1.5 25 * Lubricate with engine oil (Shell Advance Ultra 4)
Oil cooler nipple M14x1.5 27 LOCK 1
Oil pipe union on crankcase M10x1 19
Oil delivery pipe to cylinder heads fitting M10x1 15

-Liquid Cooling
Radiator retaining screw M6x1 10
Coolant hose clamp M7x2 2.5
Clamp securing expansion reservoir hose to radiator M4x0.7 1
Clamp securing expansion reservoir hose to reservoir M4x0.7 0.5
Radiator side cowling retaining screw M6x1 2.4 LOCK 1
Coolant drain plug on pump cover M10x1 18
Screw securing bracket to expansion reservoir M6x1 10
Screw securing expansion reservoir to head M6x1 10

-Engine torque settings
Part Thread (mm) Nm Min. Max. Notes
Blow-by valve M40x1.5 40 36 44
Pick-up filter cap M32x1.5 42 38 46
Coolant inlet union M30x1.5 30 27 33 LOCK 6
Oil temperature sensor holder nut M30x1.5 38 34 42 LOCK 4
Crankshaft gear nut M25x1.5 190 171 209 GREASE B
Alternator rotor nut M24x1 270 256 284 LOCK 5
Primary drive gear nut M22x1 190 171 209 GREASE B
Oil drain plug M22x1.5 42 38 46
Oil pick-up filter M22x1.5 42 38 46
Coolant outlet union M22x1.5 27 25 30 LOCK 5
Engine fan thermo switch M22x1.5 42 38 46 LOCK 4
Oil filler plug M22x1.5 5 5 6
Idler/tensioner pulley mounting stud M20x1 50 45 55 LOCK 2 or THREE BOND 1324
Clutch centre nut M20x1 190 180 200 GREASE B
Steel/aluminium crankshaft blanking cap M20x1 15 13.5 16.5 THREE BOND 1375B
Head timing belt roller ringnut M17x1 71 64 78 GREASE A
Selector drum locating screw M16x1.5 30 27 33
Oil filter nipple M16x1.5 42 38 46 LOCK 2 or THREE BOND 1324
Oil filter cartridge M16x1.5 11 10 12 Engine oil on gasket
Pick-up filter housing plug M15x1 20 18 22 LOCK 5 or THREE BOND 1375B
By-pass pump cap M15x1 25 22 28 LOCK 5 or THREE BOND 1375B
Timing belt driveshaft pulley nut M15x1 71 64 78 GREASE A
Timing belt camshaft pulley nuts M15x1 71 64 78 GREASE A
Alternator cover inspection plug M15x1 20 18 22 THREE BOND 1215
Idler pulley bearing screw M14x2 50 45 55 GREASE C
Low sump oil intake duct plug M14x1.5 24 21 27 LOCK 5 or THREE BOND 1375B
Timing belt driveshaft gear nut M14x1 55 50 60 GREASE A
Radiator connection plug M14x1.5 24 21 27 LOCK 5 or THREE BOND 1375B
Radiator connection blanking plug M14x1.25 27 24 30 LOCK 5 or THREE BOND 1375B
Oil cooler nipple M14x1.5 27 24 30 LOCK 5 or THREE BOND 1375B
Pick-up sensor inspection screw M12x1 15 13 17 LOCK 2 or THREE BOND 1324
Earth connection bolt M12x1 15 13 17 LOCK 2 or THREE BOND 1324
Oil temperature sensor M12x1.5 18 16 19 LOCK 4
Coolant temperature sensor (control unit) M12x1.5 23 20 26 LOCK 4
Spark plugs M12x1.25 20 18 22
Lower sump oil drain plug M12x1.50 20 18 22
Cylinder head nuts: Hand tighten Hand tighten Tighten down M10x1.5 15 30 48 28 45 32 51 GREASE C
Connecting rod cap bolts: Tighten at 50 rpm Wait 2 seconds, then back off
360° at 30 rpm 1st step at 30 rpm 2nd step at 10 rpm Tighten by 65° +/- 1° at 14 rpm Torque check M10x1 35 20 35 70-103 GREASE B
Oil pump duct plug M10x1.5 fully seated with tool 15 13 17 LOCK 5 or THREE BOND 1375B
Cylinder head studs M10x1.5 25 23 26 LOCK 2 or THREE BOND 1324
Pressure switch M10x1 19 17 21
Threaded insert M10x1 LOCK 5 or THREE BOND 1375B
Spark plug M10x1 15 13 17
Water pump cover plug M10x1 20 18 22
Neutral warning light switch M10x1.25 10 9 11
Clutch-side crankcase service plug M10x1.5 15 13 17 LOCK 5 or THREE BOND 1375B
Oil circuit plug - exhaust side M10x1 15 13 17 LOCK 2 or THREE BOND 1324
Crankshaft grub screws M8x1.25 13 11 15 THREE BOND 1375B
Tensioner pulley shaft M8x1.25 26 23 29 LOCK 2 or THREE BOND 1324
Idler pulley shaft M8x1.25 26 23 29 LOCK 2 or THREE BOND 1324
Selector claw bolt M8x1.25 25 22 28
Gear stop lever bolt M8x1.25 18 16 20 LOCK 2 or THREE BOND 1324
Oil pump bolts M8x1.25 26 23 29
Clutch drum screws M8x1.25 35 33 37 LOCK 4
Crankcase screws:
Stage 2
Tighten down M8x1.25 19 25 17 22 21 28
Cam cap bolt:
Stage 2
Tighten down M8x1.25 10 22.5 9 21 11 25 GREASE B
Crankcase drilled bolt M8x1.25 20 18 22
Earth bolt M8x1.25 13 11 15
Tensioner eccentric nut M8x1.25 25 22 28 GREASE A
Screws for timing belt cover on cylinder head M6x1 10 9 11 LOCK 2 or THREE BOND 1324
Clutch spring bolt M6x1 6 5 7
Stator wiring clamp bracket bolt M6x1 10 9 11 LOCK 2 or THREE BOND 1324
Intake and exhaust manifold studs M6x1 5 5 7 LOCK 2 or THREE BOND 1324
Starter motor bolts M6x1 10 9 11 LOCK 2 or THREE BOND 1324
Starter idler gear shaft screw M6x1 10 9 11 LOCK 2 or THREE BOND 1324
Coolant pump bearing stop screw M6x1 10 9 11 LOCK 2 or THREE BOND 1324
Alternator stator bolts M6x1 10 9 11 LOCK 2 or THREE BOND 1324
Rotor/flywheel bolts M6x1 13 11 15 LOCK 2 or THREE BOND 1324
Gearbox bearing retaining plate bolts M6x1 10 9 11 LOCK 2 or THREE BOND 1324
Coolant drain bolt on union M6x1 8 7 8 LOCK 2 or THREE BOND 1324
Fuel pump/intake manifold union M6x1 2.5 2 3 LOCK 2 or THREE BOND 1324
Bosch pick-up bolts M6x1 10 9 11
Fluid recovery tank bracket nut M6x1 9 8 10
Spark plug cap screws M6x1 10 9 11 LOCK 2 or THREE BOND 1324
Battery support stud M6x1 10 9 11 LOCK 2 or THREE BOND 1324
Battery support lower stud M6x1 10 9 11 LOCK 2 or THREE BOND 1324
Cylinder-side cover screws M6x1 10 9 11 LOCK 2 or THREE BOND 1324
Cylinder head cover studs M6x1 3 2 4 LOCK 5 or THREE BOND 1375B
Driven pulley flange bolts M6x1 10 9 11
Cylinder coolant inlet union screw M6x1 10 9 11 LOCK 2 or THREE BOND 1324
Selector claw bolt M6x1 9 8.5 9.5 LOCK 2 or THREE BOND 1324
Cylinder heads/cylinders coolant cover screws M6x1 6 6 8
Inspection cover bolts M6x1 4.5 4.5 6
Cylinder head coolant outlet union screw M6x1 10 9 11
Valve cover bolts M6x1 10 9 11
Intake/exhaust valve cover screws M6x1 10 9 11
Intake manifold nuts M6x1 10 9 11
Crankcase screws M6x1 9 8.5 9.5
Clutch cover bolts M6x1 9 8.5 9.5
Alternator cover bolts M6x1 10 9 11
Cylinder head cover nut M6x1 10 9 11
Cooler mounting pin M6x1 5 4 6 LOCK 2 or THREE BOND
Coil mount nut M6x1 10 9 11
Clutch bypass valve screw M6x1 6 5 7
Intake manifold plug M5x0.8 3 2 3
Clutch spring bolts M5x0.8 5 5 7
Manifold nipple M5x0.8 3 2 3 LOCK 2 or THREE BOND 1324
Coolant hose clamps 2.5 2 3
Cylinder head oil hose screws M5x0.8 5 5 7 LOCK 2 or THREE BOND 1324
Unspecified fasteners M10x1.5 45 40 50
Unspecified fasteners M8x1.25 25 22 28
Unspecified fasteners M6x1 10 9 11
Unspecified fasteners M5x1 5 5 7

2 件のコメント:

takka さんのコメント...

こんばんわ、根気良く探した甲斐ありましたね、これでメンテの幅が広がりますね。
僕も210Nmまでのトルクレンチを持ってますがリアホイールの締め付けは230Nmで少し足りませんがまぁ大丈夫だろうと言い聞かせて走ってます。
話は変わりますがフォークのOH代幾ら掛かりましたか?宜しかったら教えて欲しいんですが・・・

sotoshi さんのコメント...

takkaさん
お蔭様でヒットしましたよ~
フォークのオーバーホール代は税込み3.15諭吉、往路の送料は自分持ちで、復路はサービスでした。調べた中では最も安かったですね。
カロッエリアジャパンにオーバーホール出すと5.25諭吉ですから、デイラーが脱着込みで6.5諭吉くらいかかかるのも頷けます(笑)
今度はリヤも出してみようかな~と思ってます。
あと、テクニクスにリヤサグの出し方も教えて貰ったので、後ほどUPしますんで、良かったら覘いてみてください。